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WATER MISCIBLE COOLANTS
Description
State-of-the-art water-miscible coolants not harmful to the operator. Almost all Bellini water-miscible products are not dangerous for humans and for the environment. Indeed, they are formulated with selected raw materials partly sourced from the cosmetics sector, therefore highly tested to ensure maximum tolerability. The R&D “single-component” approach allows to chemically control each component used and to selects it to ensure the balance of the formula and of the performance. Bellini water-miscible lubricants are highly resistant to bacterial and fungi attack, have an excellent cutting power and are extremely foam-resistant.
Products
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TORMA 10 LC FF/ST
It is a top quality semi-synthetic emulsifiable coolant for universal use. It is designed for cutting and grinding operations. It is a new product, the result of the most recent technological breakthroughs and meets the severest demands of machining operations. It does not contain chlorine, borate compounds, substances that produce formaldehyde, or secondary amines and their derivatives. Therefore, it is NOT DANGEROUS.
These below are its main characteristics:
- It is very well tolerated by machine operators;
- Its emulsions are very stable, thanks to the strong resistance of this product to bacterial and fungal attack;
- It affords an excellent finishing, guarantees long life to the tools and has a very good cutting power, even at low levels of concentrations;
- It keeps fumes under control;
- Very good anti-rust properties;
- Optimum lubrication of the rails and of the sliding parts in the machine tools:
- Perfect miscibility and stability, even when used with hard waters;
- Excellent resistance to foaming, at normal levels of concentration and even with very sweet waters;
The emulsion is clear, translucent, milky white, and keeps increasing its level of concentration during use. The mineral oil content is about 10%.
Application
The versatility of this product is perhaps its best feature. In fact, it can be employed in cutting and grinding operations (in this latter case particularly in centerless processes), on ferrous materials, in central as well as in single tank lubrication systems, particularly with numerical control machines.
Its outstanding antifoaming power guarantees excellent performances also in operations where high-pressure pumps are employed, and in all other situation in which the coolant is subject to violent shaking and air injection.
It works effectively with water whose hardness is middle to high (but make sure you test it before using it) as well as with water that is particularly sweet.
Data do not constitute any specification.
TORMA 2 LC FF
It is a top quality semi-synthetic emulsifiable coolant for universal use. It is designed for cutting and grinding operations. It is a new product, the result of the latest technological breakthroughs and meets the severest demands of machining operations. It is free from chlorine, boric compounds, substances that produce formaldehyde, secondary amines and their derivatives. Therefore, it is NOT DANGEROUS.
It has the following features:
- It is very well tolerated by machine operators;
- Its emulsions are very stable; this product resists very well to bacterial and fungal attacks;
- It affords excellent finishing, guarantees long tool life and has a very good cutting power, even at low levels of concentration;
- It keeps fumes under control;
- It has very good anti-rust properties;
- It guarantees an excellent lubrication of the rails and of the sliding parts in machine tools;
- Perfect miscibility and stability, even with hard waters;
- Excellent resistance to foaming, at normal levels of concentration and even when used in very soft waters;
The emulsion is clear, translucent, milky white, and its concentration increases during usage. The mineral oil content is about 20%.
Application
The versatility of this product is perhaps its best feature. It can be employed in cutting and grinding operations (in this latter case particularly in centreless processes), on ferrous materials, in central as well as in single tank lubrication systems, particularly with numerical control machines.
Its outstanding antifoaming power guarantees excellent performances also in operations where high-pressure pumps are employed, and in all other situations in which the coolant is subject to violent shaking and air injection.
It works effectively with water whose hardness is middle to high (but make sure you test it before using it) as well as with less hard waters.
Data do not constitute any specification.
TORMA 2 LC FF-XT
It is a top quality semi-synthetic emulsifiable coolant for universal use. It is designed for cutting and grinding operations. It is a new product, the result of the latest technological breakthroughs and meets the severest demands of machining operations. It is free from chlorine, boric compounds, substances that produce formaldehyde, secondary amines and their derivatives. Therefore, it is NOT DANGEROUS.
It has the following features:
- It is very well tolerated by machine operators;
- Its emulsions are very stable; this product resists very well to bacterial and fungal attacks;
- It affords excellent finishing, guarantees long tool life and has a very good cutting power, even at low levels of concentration;
- It keeps fumes under control;
- It has very good anti-rust properties;
- It guarantees an excellent lubrication of the rails and of the sliding parts in machine tools;
- Perfect miscibility and stability, even with hard waters;
- Excellent resistance to foaming, at normal levels of concentration and even when used in very soft waters;
The emulsion is clear, translucent, milky white, and its concentration increases during usage. The mineral oil content is about 20%.
Application
The versatility of this product is perhaps its best feature. It can be employed in cutting and grinding operations (in this latter case particularly in centreless processes), on ferrous materials, in central as well as in single tank lubrication systems, particularly with numerical control machines.
Its outstanding antifoaming power guarantees excellent performances also in operations where high-pressure pumps are employed, and in all other situations in which the coolant is subject to violent shaking and air injection.
It works effectively with water whose hardness is middle to high (but make sure you test it before using it) as well as with less hard waters.
Data do not constitute any specification.
TORMA 4 LC FF
A semi-synthetic, universal, highly refined cooling lubricant, it is emulsifiable and very effective in cutting and grinding operations. Its formulation is innovative and, thanks to the modern technologies employed in its production, it meets the most advanced demands of machine workshops. It does not contain chlorine, nor secondary amines or their derivatives and its classification is NOT DANGEROUS.
It ensures:
- It is very well tolerated by the operators;
- Excellent stability of emulsions, due to their outstanding ability to resist bacterial attack and fungi;
- Perfect surface finishes of the processed products;
- Longer tool life, even when concentration levels are low and cutting power is good;
- The smoke produced during machining is moderate;
- Very effective protection against rust;
- Excellent lubrication of the rails and moving parts in machine tools;
- Outstanding miscibility and stability even when used in hard water;
- Very good resistance against smoke formation at the usual concentration levels even in very soft water.
In its original state, the emulsion is clear, translucent, opalescent and its concentration grows during usage. Its mineral oil content is around 40% and it is obtained from a mineral oil mixture with a high power oily synthetic base.
Application
The versatility of this product is one of its strongest assets. In fact, it can be employed in stock removing machining but also in grinding operations (in particular in centerless grinding) on ferrous materials, in central plants and in the tanks of individuals machines, especially of the numerical control type.
Its very good anti-foam power makes for outstanding performances also in operations where high-pressure pumps are used and whenever the cooling lubricant is exposed to violent shaking and strong air blows.
It works well with very hard waters – but make sure you measure hardness before using this product – as well as very soft ones.
Data do not constitute any specification.
TORMA 4 LC FF-XT
A universal, highly refined, semi-synthetic cooling lubricant, it is emulsifiable and very effective in cutting and grinding operations. Thanks to the modern technologies employed in its production, its innovative formulation meets the most advanced demands of machine workshops. It does not contain chlorine, nor secondary amines or their derivatives and its classification is NOT DANGEROUS.
It ensures:
- Very good tolerance on the part of the operators;
- Excellent stability of emulsions, due to their outstanding ability to resist bacterial attack and fungi;
- Perfect surface finishes of the processed products;
- Longer duration of the tools, even when concentration levels are low and cutting power is good;
- The smoke produced during machining is moderate;
- Very effective protection against rust;
- Excellent lubrication of the rails and moving parts in machine tools;
- Outstanding miscibility and stability even when used in hard water
- Very good resistance against smoke formation at the usual concentration levels even with very soft water.
In its original state, the emulsion is clear, translucent, opalescent and its concentration grows during usage. Its mineral oil content is around 40% and it is obtained from a mineral oil mixture with a high power oily synthetic base.
Application
The versatility of this product is one of its strongest assets. In fact, it can be employed in stock removing machining but also in grinding operations (in particular in centerless grinding) on ferrous materials, in central plants and in the tanks of individuals machines, especially of the numerical control type.
Its very good anti-foam power guarantee outstanding performances also in operations where high-pressure pumps are used and whenever the cooling lubricant is exposed to violent shaking and strong air blows.
It works well with very hard waters – but make sure you measure hardness before using this product – as well as very soft ones.
Data do not constitute any specification.
TORMA 4 ST
A semi-synthetic, universal, highly refined cooling lubricant, it is emulsifiable and very effective in cutting and grinding operations. Its formulation is innovative and, thanks to the modern technologies employed in its production, it meets the most advanced demands of machine workshops. It does not contain chlorine, nor secondary amines or their derivatives.
Features:
- It is very well tolerated by the operators;
- Excellent stability of emulsions, due to their outstanding ability to resist bacterial attack and fungi;
- Perfect surface finishes of the processed products;
- Longer tool life, even when concentration levels are low and cutting power is good;
- The smoke produced during machining is moderate;
- Very effective protection against rust;
- Excellent lubrication of the rails and moving parts in machine tools;
- Outstanding miscibility and stability even when used in hard water;
- Very good resistance against smoke formation at the usual concentration levels even in very soft water.
In its original state, the emulsion is clear, translucent, opalescent and its concentration grows during usage. Its mineral oil content is around 35% and it is made from a mixture of mineral oil and synthetic esters with high greasing and performance power and specific EP additives, aimed to improve cutting power.
Application
The versatility of this product is one of its strongest assets. In fact, it can be used in stock removing machining but also in grinding operations (in particular in centerless grinding) on ferrous materials.
Its very good anti-foam power allows outstanding performances also in operations where high-pressure pumps are used and whenever the cooling lubricant is exposed to violent shaking and strong air blows.
It works well with very hard waters – but make sure you measure hardness before using this product – as well as very soft ones.
Data do not constitute any specification.
TORMA 4 ST EP
A semi-synthetic, EP, universal, highly refined EP cooling lubricant; it is emulsifiable and very effective in cutting and grinding operations. Its formulation is innovative and, thanks to the modern technologies employed in its production, it meets the most advanced demands of machine workshops. It does not contain chlorine, Boron, formaldehyde donors and secondary amines or their derivatives.
It ensures:
- It is very well tolerated by the operators;
- Excellent stability of emulsions, thanks to its strong resistance to bacteria and fungi attack;
- Perfect surface finishing;
- Longer tool life, even when concentration levels are low and excellent cutting power;
- Smoke reduction while working;
- Very effective protection against rust;
- Excellent lubrication of the slides and moving parts in machine tools;
- Outstanding miscibility and stability even when with hard water;
- Very good resistance against smoke formation at the usual concentration levels even in very soft water.
In its original state, the emulsion is clear, translucent, opalescent and its concentration grows during usage.
Its mineral oil content is around 35% and it is obtained from a mineral oil mixture with high greasing power synthetic esters and EP additives, which give to the product an excellent anti-welding and EP power in cutting and removal operations.
Application
The versatility of this product is one of its strongest assets. In fact, it can be employed in removal machining but also in tapping, drilling, screw thread, ecc of ferrous materials, steels and its alloys, even high-resistant and stainless steel.
Its strong anti-foam power allows outstanding performances also in operations where high-pressure pumps are used and whenever the cooling lubricant is exposed to violent shaking and strong air blows.
It works well with very hard waters – but make sure you measure hardness before using this product – as well as very soft ones.
Data do not constitute any specification.
TORMA BFF ECO
It’s a highly-refined emulsifiable cooling lubricant for cutting, obtained from mineral bases and E.P. additives and synthetic greases, in accordance with the latest hygienic-sanitary requirements. It has no formaldehyde and formaldehyde-giver of any type, boron and its derivative. Due to the use of stabilizing additives derived from cosmetics, it forms very stable milky emulsions with bacteriostatics characteristics.
It guarantees:
- Stability to bacterial attack and excellent resistance to contamination by fungi;
- Excellent cleaning and decanting power of the scrap;
- Maximum hygienic-sanitary compatibility;
- Pleasant odour;
- Excellent protection of aluminum and its alloys, guaranteed by the low level of buffered pH to approx. 9 and specific additives;
- Excellent antirust power even at relatively low concentrations;
- Excellent cutting power;
- Excellent resistance to foaming.
The emulsion is white-milky, clean, pleasant to handle.
Application
It’s particularly suitable for all machining operations including heavy duty mechanical removal, cutting and grinding of all ferrous and non ferrous metals, especially aluminium alloys. (N.B.: in case of operations with cast iron contact our assistance service.) Suitable for water up to a hardness of 40 ° FF.
Data do not constitute any specification.
TORMA BIO 2
A universal highly refined synthetic esters-based cooling lubricant. It is emulsifiable and very effective in cutting and grinding operations. Its formulation is innovative and thanks to the modern technologies employed in its production, it meets the most advanced demands of machine workshops. It does not contain mineral oil, chlorine, formaldehyde-releaser conservatives, boron, secondary amines or their derivatives and its classification is NOT DANGEROUS.
It ensures:
- a high degree of tolerance for the operators;
- excellent emulsion stability, due to its outstanding capacity to resist bacterial attack and fungi;
- perfect surface finishing of the worked pieces and longer duration of the tools, even when concentration levels are low and cutting power is good;
- moderate smoke while working;
- excellent anti-rust protection;
- excellent lubrication of the slides and moving parts in machine tools;
- outstanding miscibility and stability even with hard water;
- excellent resistance against smoke formation at the usual concentration levels even with very soft water.
In its original state, the emulsion looks clear, translucent, opalescent and its concentration grows during the usage. Its synthetic esters content is around 20%.
Application
The versatility of this product is one of its strongest assets. In fact, it can be employed in stock removing machining as well as in grinding operations (in particular in centerless grinding) on ferrous materials, in central plants and in the tanks of individuals machines, specially of the numerical control type. Its very good anti-foam power makes for outstanding performances also in operations where high pressure pumps are used and whenever the cooling lubricant is exposed to violent shaking and strong air blows.
It works well with very hard waters – but make sure you measure hardness before using this product – as well as very soft ones.
NOTE: For use when working with yellow metals, please contact our Customer Service Department.
Data do not constitute any specification.
TORMA 4K
It is a top quality semi-synthetic emulsifiable coolant for universal use. It is designed for cutting and grinding operations. It is a new product, the result of the latest technological breakthroughs and meets the severest demands of machining operations. It is free from chlorine, boric compounds, substances that produce formaldehyde, secondary amines and their derivatives. Therefore, it is NOT DANGEROUS.
It has the following features:
- It is very well tolerated by machine operators;
- Its emulsions are very stable; this product resists very well to bacterial and fungal attacks;
- It affords excellent finishing, guarantees long tool life and has a very good cutting power, even at low levels of concentration;
- It keeps fumes under control;
- It has very good anti-rust properties;
- It guarantees an excellent lubrication of the rails and of the sliding parts in machine tools;
- Perfect miscibility and stability, even with hard waters;
- Excellent resistance to foaming, at normal levels of concentration and even when used in very soft waters.
The emulsion is clear, translucent, opalescent; its concentration increases during usage and the emulsion tends to become milky opalescent. The mineral oil content is about 35% and is obtained from a mixture of mineral oil with high greasing and performing power with synthetic esters and specific EP additives, in order to increase cutting power.
Application
The versatility of this product is perhaps its best feature. It can be used in cutting and grinding operations (in this latter case particularly in centreless processes) on ferrous materials and aluminium alloys, where heavy machining are made (tapping, drilling, screw thread).
Its outstanding antifoaming power guarantees excellent performances also in operations where high-pressure pumps are used, and in all other situations in which the coolant is subject to violent shaking and air injection.
It works effectively with water whose hardness is middle to high (but make sure you test it before using it) as well as with less hard waters.
Data do not constitute any specification.
TORMA BIO 3 XT
TORMA BIO 3 XT is a universal highly refined synthetic ester-based cooling lubricant. It is a vegetable-based emulsifiable product, very effective in cutting and grinding operations. It is made up of specific EP additives, which increase the cutting power. Its formulation is innovative and thanks to the modern technologies employed in its production, it meets the most advanced demands of machine workshops. It does not contain chlorine, mineral oil, secondary amines and their derivatives, Formaldehyde, Boron and their derivatives.
It ensures:
- A high degree of tolerance for the operators;
- Excellent emulsion stability, due to its outstanding ability to resist bacterial attack and fungi;
- High surface finishing level of the processed pieces and longer tool life, even with low concentration levels and good cutting power;
- A dramatic reduction of smoke produced during machining operation;
- Excellent protection against rust;
- Excellent lubrication of the rails and moving parts in machine tools;
- Outstanding miscibility and stability even with hard water;
- Excellent resistance against smoke formation at the usual concentration levels even in very soft water.
In its original state, the emulsion is clear, translucent, opalescent and its concentration grows during the usage. Its synthetic ester content is around 30%.
Application
The versatility of this product is one of its strongest assets. In fact, it can be employed in stock removing machining as well as in grinding operations (in particular in centreless grinding) on ferrous materials and aluminium alloys, in central plants and in the tanks of individual machines, especially of the numerical control type. Its very high anti-foam power guarantees outstanding performances also in operations where highpressure pumps are used and whenever the cooling lubricant is exposed
to violent shaking and strong air blows.
It works well with very hard waters – but make sure to measure hardness before using this product – as well as very soft ones.
Data do not constitute any specification.
TORMA CAMP 25 PL
It is a highest-quality emulsifiable coolant for cutting operations. It meets the highest hygienic and sanitary standards. It does not contain biocides, formaldehyde emitters, or boron and its derivatives. It is obtained from highly hydrogenated mineral bases, with EP and synthetic greasing additives. Thanks to stabilising additives normally employed in the cosmetic industry, and innovative and unique formulae – in synthesis, the use of selected components that are not metabolisable bacterially –it forms milky emulsions that are both very stable and bacteriostatic. In this completely natural fashion, microbial growth is inhibited, as has been proven by countless tests.
These below are its main characteristics:
- It provides excellent resistance to bacterial attack and fungal infection;
- Optimum detergent power and effective settling of the chippings produced by cutting operations;
- It affords outstanding hygiene and health protection;
- It has a pleasant smell;
- It provides excellent protection for aluminium and its alloys, thanks to special additives and to a low (about 9) level of buffered pH;
- Very good anti-rust properties also at quite low levels of concentration;
- It helps achieve outstanding cutting under E.P. conditions;
- It prevents foaming;
The emulsion is milky white, clean and pleasant to handle.
Application
It is a universal product. It is appropriate to all machining operations, including the heaviest-duty cutting and grinding operations on all ferrous and non-ferrous metals, particularly on aluminium alloys and occasionally yellow alloys. It works well with water up to 40°F hardness.
Data do not constitute any specification.
TORMA 2 LC ST/LF
It is a top quality semi-synthetic emulsifiable coolant for universal use. It is designed for cutting and grinding operations. It is a new product, the result of the latest technological breakthroughs and meets the severest demands of machining operations. It is free from chlorine, boric compounds, substances that produce formaldehyde, secondary amines and their derivatives. Therefore, it is NOT DANGEROUS.
It has the following features:
- It is very well tolerated by machine operators;
- Its emulsions are very stable; this product resists very well to bacterial and fungal attacks;
- It affords excellent finishing, guarantees long tool life and has a very good cutting power, even at low levels of concentration;
- It keeps fumes under control;
- It has very good anti-rust properties;
- It guarantees an excellent lubrication of the rails and of the sliding parts in machine tools;
- Perfect miscibility and stability, even with hard waters;
- Excellent resistance to foaming, at normal levels of concentration and even when used in very soft waters.
The emulsion is clear, translucent, milky white, and its concentration increases during usage. The mineral oil content is about 20%.
Application
The versatility of this product is perhaps its best feature. It can be employed in cutting and grinding operations (in this latter case particularly in centreless processes), on ferrous materials, in central as well as in single tank lubrication systems, particularly with numerical control machines.
Its outstanding antifoaming power guarantees excellent performances also in operations where high-pressure pumps are employed, and in all other situations in which the coolant is subject to violent shaking and air injection.
It works effectively with water whose hardness is middle to high (but make sure you test it before using it) as well as with less hard waters.
Data do not constitute any specification.
TORMA POLYCHEM EP
It is a water-soluble cooling lubricant. Mixed with water, it forms transparent and slightly amber-colored solutions, suitable for working operations such as material removal, cutting and grinding of ferrous metals. It is very free from mineral and vegetable oil, chlorine, boron and its derivatives, formaldehyde donor bactericides, secondary amines, nitrites and phenols. It is not labelled as hazardous.
It has a very moderate odor and, with reference to its hygienic impact, an extreme tolerability by the operators.
The transparency of solutions allows the full view of the workpiece during the process. It is very cleaning, clean and resistant to the formation of sludge, residues and crusts.
The solutions of TORMA POLYCHEM EP is characterized by:
- A specific, own, high lubricity, thanks to the highly polar features of the synthetic base oil and additives;
- Particularly effective cleaning power, for cleaning machine tools and grinding wheels;
- High resistance to bacterial and fungi contamination and, consequently, to the formation of unpleasant odors and annoying mucilage;
- No foam;
- Strong antirust power;
- Stability and duration of the performance;
- High demulsification power, thanks to the separation of the slide oil on the surface of the fluid;
- Reduced operating costs: a solution of cooling lubricant tends to concentrate during the use, requiring top-ups at low concentration;
- Outstanding settling power of the scrap and grinding dust;
- Very low formation of smoke and fog during the process.
The properties outlined above allow obtaining a high degree of finish of the workpieces and a particularly significant tool life in a clean and comfortable working environment.
Application
It is a water-soluble cooling lubricant for machining operations, including the severe ones, of ferrous materials such as cast iron and steel. It is particularly suitable for lapping and grinding operations of ferrous materials.
Data do not constitute any specification.
TORMA SYNTH PLUS FF
Cooling lubricant free from oil. When mixed in water, it gives a perfectly clear solution, suitable for grinding ferrous materials. It has excellent antioxidant and antirust properties. This property, combined with its detergency skill and its capacity to prevent foam and fog, allows its usage in a wide range of grinding operations and, particularly, on strong beating machines and on swing-frame grinding machines.
Application
Formation of the solution
TORMA SYNTH PLUS FF dissolves in a spontaneous way and spreads rapidly in the water whether you prepare the solution manually or using a mixer. In the first case, it is valid the basic rule to pour the product into water (and not the opposite) to give the product the opportunity to spread uniformly in its mass. This operation, if done slowly and stirring regularly, will provide that the solution forms the best stability and will enhance the best features of the product. It dissolves properly also using mixers, both suction and volumetric, with the recommendation to periodically check the calibration and the correct efficiency.
Substitution of the solutions
Both in the case in which TORMA SYNTH PLUS FF is used for the first time and when you replace an exhausted bath, you should first wash and disinfect carefully the circuit and the cooling tank. The Technical Service Bellini is available to assist the customer in both the evaluation of the state of the bath, eventually to be changed, and its renovation.
Hygiene
Both the selection of raw materials and the health tests to which the Bellini cooling lubricants are submitted ensure that, when used correctly in accordance with the requirements, they are safe for operators.
It’s worth mentioning that a refrigerant in the tank operates for a often long period, during which it suffers pollution of chemical nature (hydraulic oils, greases, metals solution, coatings, passivation, etc..) and bacterial (hands of the operators, work pieces, used industrial water, foundry dirt, various waste, etc..). A careful attention in order to minimize these disruptions and to properly evaluate the periods of renovation of the bath, emphasize to the best, even from this point view, the properties of the TORMA SYNTH PLUS FF.
Unloading of exhausted solutions
The Technical Service Bellini is available for customers to provide the necessary data for a correct formulation of the problem.
Data do not constitute any specification.
TORMA ABF ECO FF
It’s a highly-refined emulsifiable cooling lubricant for cutting, obtained from mineral bases and E.P. additives and synthetic greases, in accordance with the latest hygienic-sanitary requirements. It doesn’t contain amines of any type, biocides, chlorine, boron and its derivatives. It is free from chlorinated paraffins. Due to the use of stabilizing additives derived from cosmetics, it forms very stable milky emulsions with bacteriostatics characteristics.
It ensures:
- stability to bacterial attack and excellent resistance to contamination by fungi;
- excellent cleaning and decanting power of the scrap;
- maximum hygienic-sanitary compatibility;
- pleasant odour;
- excellent protection of aluminium and its alloys, guaranteed by the low level of buffered pH to approx. 9 and specific additives;
- excellent cutting power;
- excellent resistance to foaming.
The emulsion is white-milky, clean, pleasant to handle.
Application
It’s particularly suitable for all machining operations including heavy duty mechanical removal, cutting and grinding of all ferrous and non-ferrous metals, especially aluminium and yellow alloys.
(N.B.: in case of operations with cast iron contact our technical and commercial assistance service.)
Suitable for water up to a hardness of 40° FF.
Data do not constitute any specification.
